Bridge Steel Sections
Infrastructure Excellence

Bridge Sections

Infrastructure Fabrication

Bhullar Group is a trusted supplier of bridge solutions for infrastructure projects. Our inhouse capabilities and large production floor ensures we are equipped to handle the requirement of infrastructure bridge fabrication.

We provide end to end services including trial fit, painting & blasting and logistical support.

Heavy bridge girders weighing over 50 tonnes
Experienced with fatigue category welding AS/NZS 1554.5
Bridge steelwork fabricated to AS 5100
Experienced fabrication of girders over 30 tonnes and 30 metres long
Full traceability and QA documentation

Bridge Steel Solutions

High-quality bridge sections manufactured for reliable performance in demanding environments.

Bridge Girders

Heavy-duty steel girders engineered for highway and rail bridge applications with superior load capacity.

Core Features

  • Spans up to 40 m
  • Trial assembly in 120 m workshops
  • I-girder and plate girder configurations
  • Full shop and field splicing capability

Applications

Highway bridgesRail bridgesPedestrian bridgesOverpass structures

Steel Box Girders

Closed steel box sections providing exceptional torsional stiffness for curved and complex bridge geometries.

Core Features

  • Single and multi-cell configurations
  • Internal access for inspection
  • Optimised for curved alignments
  • Integral diaphragms and cross-frames

Applications

Curved bridgesLong-span bridgesCable-stayed bridgesUrban flyovers

Composite Bridge Decks

Integrated steel-concrete composite systems maximising structural efficiency and construction speed.

Core Features

  • Shear stud welding capabilities
  • Precast and in-situ options
  • Optimised for composite action
  • Reduced construction timeframes

Applications

Highway bridgesUrban bridgesBridge replacementsRapid construction projects

Bridge Bearing Systems

Custom-fabricated steel bearing assemblies and expansion systems for bridge movement accommodation.

Core Features

  • Fixed and guided bearing types
  • Elastomeric and steel bearing options
  • Expansion joint fabrication

Applications

Bridge supportsExpansion jointsSeismic isolationMovement accommodation

Core Capabilities

Full Traceability

Complete material and process traceability for every component, ensuring total compliance with Australian manufacturing standards.

Automated Welding

Advanced automated welding processes combined with highly experienced, certified fabricators for unmatched structural integrity.

Trial Fit

Large-scale in-house trial assembly capability for sections over 100 m long and over 100 tonnes, ensuring perfect site installation.

QA Documentation

Rigorous quality assurance supported by comprehensive Manufacturer’s Data Reports (MDR) for every project's fabrication phase.

Questions buyers ask

What bridge steelwork do you fabricate?

Plate and I-girders, steel box girders, steel for composite decks, and bearing assemblies, for highway, rail and pedestrian bridges.

Which standard do you fabricate bridge steelwork to?

All our bridge steelwork is fabricated to AS 5100.

How large can a girder be?

We have fabricated girders over 30 tonnes and 30 metres long. Our overhead cranes lift over 100 tonnes.

Can you weld to fatigue category requirements?

Yes. We have welded bridge girders to AS/NZS 1554.5, including the Hunter Valley recovery girders.

Do you trial assemble before delivery?

Yes. Our workshops are 120 metres long, with outdoor space beyond, so we trial assemble girders over 100 metres long and over 100 tonnes before they leave.

Do you handle blasting, painting and transport?

Yes. We provide trial fit, blasting and painting, and logistics support as one package.

Have an Enquiry?

Get in touch with our team with your project requirements and we will work with you to tailor a solution to meet your needs.